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File #: WC 2022-009    Version: 1 Name:
Type: CR Water Topic Status: Motion Approved
File created: 2/8/2022 In control: Castle Rock Water Commission
On agenda: 2/23/2022 Final action: 2/23/2022
Title: Resolution Approving a Construction Contract between the Town of Castle Rock and Contractor Name for Cobblestone Ranch 2 MG Water Storage Tank 18 [4700 Antelope Place] Town Council Agenda Date: March 15, 2022
Attachments: 1. Attachment B: Map

To:                     Members of the Castle Rock Water Commission

 

From:                     Mark Marlowe, P.E., Director of Castle Rock Water

                     Roy Gallea, Engineering Manager

                     Josh Hansen, CIP Project Manager

                     

Title

Resolution Approving a Construction Contract between the Town of Castle Rock and Contractor Name for Cobblestone Ranch 2 MG Water Storage Tank 18 [4700 Antelope Place]

Town Council Agenda Date: March 15, 2022

Body

________________________________________________________________________________

 

Executive Summary

 

Castle Rock Water is seeking Town Council approval of a resolution (Attachment A) approving a construction contract (Exhibit 1) in the amount of $ X,XXX,XXX with Contractor Name along with $XXX,XXX (10%) staff-managed contingency, for a total authorization of $ X,XXX,XXX to complete construction of the Cobblestone Ranch 2 million gallon (MG) Water Storage Tank (also known as Tank 18). The location for Tank 18 is shown on Attachment B.

 

Tank 18 was previously bid for construction in 2014.  Bid prices were significantly over budget at the time and construction of the project was deferred.  Since that time the majority of homes in the Cobblestone Ranch Development have been constructed, and the tank project has been fully funded by tap fees.  The tank is needed for water supply for the development and to help buffer high pressure events in the distribution system.  Castle Rock Water included construction funds in the 2022 budget and recently updated construction documents and regulatory approvals for the project.  Staff shortlisted 5 contractors through a public advertised Request for Qualifications in December 2021 and extended a formal invitation to bid to these contractors in February 2022.  X bids were received in response to the invitation.  Contractor Name submitted the lowest bid and was deemed the best overall value for the work.  The project construction schedule will be 240 calendar days from notice to proceed with an estimated substantial completion in early 2023.  

 

History of Past Town Council, Boards & Commissions, or Other Discussions

 

On December 1, 2021 Castle Rock Water Commission was briefed on Water Tank 18 history and anticipated schedule for rebidding construction.   

 

On February 23, 2022 Castle Rock Water Commission voted __________ to recommend award of a construction contract in the amount of $ X,XXX,XXX with Contractor Name along with authorization of $XXX,XXX in staff-managed contingency to complete construction of Cobblestone Ranch 2 MG Water Storage Tank 18. 

 

Notification and Outreach Efforts

 

Preliminary project information is currently published on the Town’s website and will be updated periodically throughout construction.  Project information letters were mailed to adjacent neighborhood residents in unincorporated Douglas County in December 2021.  Staff have corresponded directly with some residents of unincorporated Douglas County regarding project inquiries.

 

The associated blue zone tank line is a concurrent project being designed by Water Staff and mentioned in more detail below.  The waterline will be constructed in Douglas County Right of Way and project information will be referred to adjacent property owners through the County’s Location and Extent (L&E) process.  Tank project information will also be conveyed to County property owners through the L&E process for the waterline. 

 

Discussion

 

The Cobblestone Ranch Development on the far northeastern edge of Town, is zoned for 1,245 single family equivalents (SFEs).  In accordance with the Development Agreement (DA), the Town, “in order to fully integrate the water system constructed by the Owner with the Town’s municipal water system”, intended to construct a storage tank and related infrastructure to serve the property at full buildout.  The tank project was to be financed and constructed by the Town by reliance on the Owner to purchase water system development fees.  The DA further stipulated that should the Town determine that equivalent water services may be provided in lieu of development of the Water Tank the Town could apply revenues received to construct such alternate infrastructure.

 

Water system development fees are currently $4,030 per SFE.  The development is rapidly approaching construction build-out of the 1,245 zoned SFE’s which means that roughly $4 to $5 Million has been collected in water system tap fees which has fully funded the new tank.  The area is currently served by a single 16-inch pipeline from the Castle Oaks area (See Attachment B), with stored water from two existing red zone tanks.  The water is fed down into the area through a series of pressure reducing valves (PRVs) that reduce the red zone supply pressure down to blue zone pressure then to yellow zone pressure to service the area.  The two red zone tanks have a combined operational storage volume of 5.1 million gallons and have sufficient existing storage capacity to meet operational storage needs of Liberty Village.  However, the storage from these tanks is delivered to the development by the single 16-inch pipeline.  The single feed connection through multiple pressure zones is the primary reason a storage tank is needed.  

 

In 2007, one of the PRVs serving the area failed and the resultant high pressure caused a rupture in the pipeline.  This resulted in a temporary loss of water service for the entire development.  Subsequently, Castle Rock Water installed pressure relief devices on the PRVs so that in the case of a high pressure event, the PRVs would dump water to relieve downstream pressure.  Staff also completed an emergency interconnect waterline to the Pinery Water and Sanitation District system. This provided an immediate interim solution for a second source of water in an emergency situation. 

 

The long term solution to a secondary supply of water is a storage tank serving the development.  An advantage of a storage tank in the area is that the tank can act as a “damper” in high pressure events to mitigate pipeline rupture risks and provide an immediate supply for fire protection.  Shortly after the high pressure pipeline event, staff started planning the Tank 18 project.

 

A related construction project that is anticipated for presentation to Council in August 2022 is an 8,200-foot long 16-inch diameter potable pipeline.  The pipeline is currently being designed by Water Staff.  The pipe will be installed along Pleasant View Drive and will connect to the blue pressure zone and provide the means for filling the Tank 18.  The estimated cost of this pipeline is $2.6 Million. 

 

In 2013, Castle Rock Water engaged Bates Engineering to design a new 2 million-gallon potable water tank to support the Liberty Village Development.  Staff bid construction of the project in early 2014.  Bid pricing came in significantly higher than what was budgeted for the project and staff elected to defer construction of the tank.  The primary reasons for deferring tank construction at that time included;

 

                     Insufficient project funding - limited number of water system tap fees had been collected

                     Water quality concerns due to low demand from limited number of homes constructed

                     Redundant storage and supply available to meet existing development demands at the time

 

As of 2022, a significant portion of Liberty Village has been built out which has increased water demand from the area.  Sufficient funding has been collected from tap fees and redundant supply from the tank is now needed to mitigate risk from the single waterline serving the development.  As such, staff has been working with Bates Engineering to update contract documents to the latest standards.  Staff has submitted design documents to the Colorado Department of Public Health and Environment for approval and is working through final review comments with the department.

 

A request for contractor qualifications was published on the Rocky Mountain E-Purchasing System in late October and statements of qualifications were received from 9 contractors.  Staff evaluated qualifications and reduced the list to the 5 best qualified contractors.  Bid documents were finalized and a formal invitation to bid was extended to the shortlisted contractors on February 3. The following bids were received;

 

 

Company

Bid

Engineer’s Estimate

$ X,XXX,XXX

Contractor Name

$ X,XXX,XXX

Contractor Name

$ X,XXX,XXX

Contractor Name

$ X,XXX,XXX

 

Staff recommends contracting the work with Contractor Name who submitted the lowest bid for the work.  The project construction schedule is 240 calendar days from notice to proceed. 

 

Additional associated project costs include construction phase engineering services (currently estimated at $300,000).

 

Budget Impact

 

Funding for this project will come from the 2022 budget as shown below.

 

Project

Account Number

Budget

Available Balance

This Authorization

Liberty Village Yellow Zn

210-4275-442.75-89

$3,850,000

$ 3,850,000

$X,XXX,XXX

 

Staff Recommendation

 

Staff requests Council approval of a construction contract in the amount of $ X,XXX,XXX with Contractor Name, along with contingency of $ XXX,XXX, resulting in a total project authorization of $ X,XXX,XXX for Cobblestone Ranch 2 MG Water Storage Tank 18. 

 

Proposed Motion

 

“I move to recommend to Town Council approval of the Resolution as presented

 

Attachments

 

Attachment A:                                           Resolution

Exhibit 1:                                          Construction Contract

Attachment B:    Site Location Map